Products

Book a demo

Products

Book a demo

modules & submodules

Every module, and what it does.

Four modules and a reasoning layer. Each module is a complete product built from focused submodules. Every submodule is AI-native, doing something a legacy version of the same feature can't.

01 · Maintenance

02 · Inventory

03 · Execution

04 · Quality

05 · SureLock

Fix it before it breaks

Maintenance · CMMS / EAM

Assets, work, and history in one system — with prediction and root cause built into every record, not bolted on after.

Runs standalone · connects to the suite

Asset Registry & Hierarchy

Asset records, parent/child hierarchy, and criticality classes.

Ranks assets by live failure risk, not static criticality.

Work Order Management

Plan, assign, dispatch, and close maintenance work and crews.

Drafts the work order from the predicted fault and past history.

Preventive Maintenance

PM programs, schedules, and recurring task plans.

Tunes PM to real usage and load instead of a fixed calendar.

Predictive & Condition

Asset health from sensor, SCADA, and historian data.

Predicts the failure window and the cost of waiting.

Reliability & RCA

Failure history, MTBF, and reliability analysis.

Links recurring failures back to one underlying root cause.

Compliance & Inspections

Regulatory inspections, certifications, and audit records.

Flags at-risk or overdue compliance before the audit does.

Never get caught short

Inventory management

Stock, lots, and consumption tied to the work that uses them — so inventory truth always matches operational truth.

Runs standalone · connects to the suite

Stock & Lot Tracking

Real-time quantities, locations, and lot/serial detail across sites.

Reconciles counted vs. consumed and explains the gap.

Stock & Lot Tracking

Real-time quantities, locations, and lot/serial detail across sites.

Reconciles counted vs. consumed and explains the gap.

Replenishment

Reorder points, safety stock, and purchase order generation.

Demand-aware reorder from real consumption and lead-time variability — not fixed min/max.

Replenishment

Reorder points, safety stock, and purchase order generation.

Demand-aware reorder from real consumption and lead-time variability — not fixed min/max.

Consumption & BOM Issue

Every part issue tied to a unit, order, or work order.

Keeps inventory in sync with the work in real time.

Consumption & BOM Issue

Every part issue tied to a unit, order, or work order.

Keeps inventory in sync with the work in real time.

Receiving & Putaway

Inbound receipts, inspection, and location assignment.

Prioritizes putaway by what the schedule needs next.

Receiving & Putaway

Inbound receipts, inspection, and location assignment.

Prioritizes putaway by what the schedule needs next.

Cycle Counting

Scheduled and ad-hoc counts with variance reconciliation.

Targets counts where discrepancy risk is highest.

Cycle Counting

Scheduled and ad-hoc counts with variance reconciliation.

Targets counts where discrepancy risk is highest.

MRO & Spares

Critical spares and maintenance materials against scheduled work.

Ties spares to predicted failures and the maintenance plan.

MRO & Spares

Critical spares and maintenance materials against scheduled work.

Ties spares to predicted failures and the maintenance plan.

Run the line

Manufacturing Execution

Live production from order release to as-built record — with the reasoning engine watching the flow underneath. For production sites.

Runs standalone · connects to the suite

Work Orders & Routing

Define, release, and route work orders through every station on the line.

Auto-sequences releases against current constraints and line state.

Work Orders & Routing

Define, release, and route work orders through every station on the line.

Auto-sequences releases against current constraints and line state.

Production Scheduling

Schedule lines against orders, materials, capacity, and changeovers.

Re-optimizes the schedule live as conditions shift.

Production Scheduling

Schedule lines against orders, materials, capacity, and changeovers.

Re-optimizes the schedule live as conditions shift.

Digital Work Instructions

Station-level guidance and structured data capture at the point of work.

Surfaces the right step and flags out-of-sequence work in real time.

Digital Work Instructions

Station-level guidance and structured data capture at the point of work.

Surfaces the right step and flags out-of-sequence work in real time.

Genealogy & Traceability

A full as-built record for every unit — parts, settings, operators, results.

Ask for any unit set by condition, not just by serial number.

Genealogy & Traceability

A full as-built record for every unit — parts, settings, operators, results.

Ask for any unit set by condition, not just by serial number.

Performance & OEE

True OEE and throughput computed from the source, per line and station.

Explains why OEE moved — by station and by cause.

Performance & OEE

True OEE and throughput computed from the source, per line and station.

Explains why OEE moved — by station and by cause.

Bottleneck & Andon

Real-time constraint visibility and escalation when the line needs help.

Predicts the constraint forming an hour before it stalls the line.

Bottleneck & Andon

Real-time constraint visibility and escalation when the line needs help.

Predicts the constraint forming an hour before it stalls the line.

Catch it before it ships

Quality · QMS

Inspection, defects, and corrective action tied to the unit — with one defect identity across every source of evidence.

Runs standalone · connects to the suite

Inspection & Data Collection

Inspection plans and checks across machine vision and manual entry.

Unifies vision and manual logging under one defect identity.

Inspection & Data Collection

Inspection plans and checks across machine vision and manual entry.

Unifies vision and manual logging under one defect identity.

Non-Conformance (NCR)

Log, disposition, and contain non-conforming material.

Surfaces every unit sharing the same root signature.

Non-Conformance (NCR)

Log, disposition, and contain non-conforming material.

Surfaces every unit sharing the same root signature.

CAPA

Corrective and preventive action workflows, end to end.

Drafts the CAPA from the defect cluster with evidence attached.

CAPA

Corrective and preventive action workflows, end to end.

Drafts the CAPA from the defect cluster with evidence attached.

FMEA & Control Plans

Risk priority, failure modes, and process control documentation.

Keeps the FMEA live against what’s actually failing on the line.

FMEA & Control Plans

Risk priority, failure modes, and process control documentation.

Keeps the FMEA live against what’s actually failing on the line.

SPC

Statistical process control charts and capability tracking.

Explains an out-of-control signal by tracing its cause upstream.

SPC

Statistical process control charts and capability tracking.

Explains an out-of-control signal by tracing its cause upstream.

Supplier Quality

Incoming quality, scorecards, and supplier corrective action.

Traces field and warranty defects back to the supplier and lot.

Supplier Quality

Incoming quality, scorecards, and supplier corrective action.

Traces field and warranty defects back to the supplier and lot.

Ask · trace · optimize

SureLock · the reasoning layer

Not a module you run beside the others — the engine inside all of them, and the layer that reasons across your existing systems too. These are its core engines.

Inside exOS · or standalone over your stack