eXOS

Exlens Operating System (eXOS) is a revolutionary manufacturing execution system (MES) designed for discrete assembly and just-in-time (JIT) manufacturing. As a single, unified operating system to run the entire factory, it integrates advanced AI and domain-expert trained models to optimize production flow, prevent bottlenecks, and drive continuous improvement.

Redefining Manufacturing Execution

The Challenge

Legacy MES systems are ill-equipped for the demands of modern JIT and discrete assembly environments, often hindered by:

  • Rigid systems unable to adapt to dynamic production changes
  • Limited real-time insights into production flow
  • Reactive approaches that fail to anticipate issues
  • Complex, time-consuming setup processes

Our Solution

eXOS transforms manufacturing execution with an AI-first platform designed specifically for JIT and discrete assembly. By integrating domain-expert AI, it adapts in real-time to optimize operations, empower teams, and drive smarter decision-making, turning your factory into an intelligent, agile partner.

  • AI-first platform designed for JIT and discrete assembly environments
  • Real-time adaptation to optimize operations and workflows
  • Domain-expert AI integration for smarter decision-making
  • Transformative platform that creates an intelligent, agile factory partner

eXOS is a revolutionary manufacturing execution system (MES) designed for discrete assembly and just-in-time (JIT) manufacturing. As a single, unified operating system to run the entire factory, it integrates advanced AI and domain-expert trained models to optimize production flow, prevent bottlenecks, and drive continuous improvement.

Key Features

eXOS Dashboard - AI-Driven Production Optimization

AI-Driven Production Optimization

Dynamically enhances workflows to maximize efficiency and throughput using advanced AI insights.

eXOS Analysis - Real-Time Flow Monitoring and Control

Real-Time Flow Monitoring and Control

Delivers instant visibility and responsive adjustments to ensure seamless production.

eXOS Anomaly Detection - Predictive Bottleneck Prevention

Predictive Bottleneck Prevention

Proactively identifies and resolves potential disruptions before they impact operations.

Benefits

How it works

1

Unified Factory Operating System

eXOS serves as a comprehensive operating system, seamlessly connecting every aspect of factory operations—from design and procurement to execution and quality control. This unified platform streamlines workflows, eliminates silos, and ensures real-time visibility and control across the entire manufacturing ecosystem.

2

Real-Time Flow Optimization

Using AI-driven insights and domain-expert models, eXOS dynamically monitors and optimizes production processes in real-time. It ensures smooth material and workflow, minimizing delays and maximizing throughput in discrete assembly and JIT environments.

3

Predictive Analytics with Autonomous Capabilities

eXOS leverages domain-expert AI trained models to deliver fully predictive and autonomous systems for design, planning, procurement, execution, and quality control. By analyzing historical and real-time data, it forecasts disruptions, optimizes resource allocation, and automates decision-making to enhance efficiency and reduce downtime.

4

Intelligent Scheduling

Our AI-powered scheduling engine, informed by domain-specific expertise, optimizes resource allocation, machine utilization, and workforce planning. It adapts dynamically to changing demands, ensuring agile and efficient production schedules tailored to JIT and discrete manufacturing needs.

5

Self-Optimizing Production Lines

eXOS features self-optimizing production lines that learn from every product manufactured. Using advanced machine learning, the system continuously refines processes, improves quality, and enhances efficiency by adapting to real-world performance data and product-specific insights.